Rapid Prototyping and Production Services to Bring Your Idea to Life.

Online Rapid Prototyping Service

We provide expert rapid prototyping services, delivering high-quality, precision-crafted parts with smooth finishes—perfect for prototypes and low-volume production.

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Why do We Require Rapid Prototyping Services?

Rapid prototyping in manufacturing is a process used to quickly create physical models or parts using advanced fabrication technologies. It allows manufacturers to produce prototypes for testing, design validation, and low-volume production before committing to full-scale manufacturing.

Design Validation

To test and refine their product design before full-scale production.

Design validation helps prevent costly errors, improves product reliability, and ensures a smooth transition to mass production.

Speed to Market

To accelerate development cycles and stay ahead of competitors.

Rapid prototyping plays a crucial role in accelerating the speed to market by enabling businesses to quickly design, test, and refine products before full-scale production.

Cost Efficiency

To reduce costs by identifying design flaws early, avoiding expensive modifications later.

Rapid prototyping helps businesses save money throughout the product development process by reducing risks, minimizing waste, and streamlining production.

Customization & Iteration

To quickly create and modify prototypes based on feedback.

Rapid prototyping is essential for customization and iterative development, allowing to refine designs quickly and efficiently based on feedback & testing.

Functional Testing

To assess the performance, fit, and durability of a design in real-world conditions.

Functional testing ensures that a prototype performs as expected under real-world conditions before full-scale production.

Low-Volume Production

To manufacture small batches of parts for testing, marketing, or specialized applications.

Rapid prototyping is an efficient solution for low-volume production, allowing to manufacture small batches of parts without the high costs and lead times of traditional.

TonZa Making | Rapid Prototyping Service

A Skilled Team with Proven Expertise.

delivering exceptional results through experience, dedication, and strategic thinking.

Personalized Collaboration & Proactive DFM.

working closely with clients to understand their unique needs and goals

State-of-the-Art In-House Equipment.

featuring the latest technology and advanced machinery to ensure precision, efficiency.

Advanced High-Complexity Machining.

leveraging cutting-edge technology to manufacture intricate components

Industry-Leading Competitive Pricing.

delivering exceptional value without compromising on quality or precision.

Unmatched Turnaround Times.

ensuring fast, efficient, and reliable production without compromising quality.

Our Rapid Prototyping Services

Rapid CNC CNC Prototyping Services

TonZa offers expert CNC machining services, including CNC milling and CNC turning, making it an ideal choice for rapid prototyping when parts must be tested in their final material form. This method produces prototypes from fully dense stock, ensuring high precision, durability, and reliability.

We specialize in machining a wide range of metals and plastics, providing versatility to meet your project’s specific needs. Our rapid CNC prototyping services deliver high-quality machined prototypes with exceptional speed—often within one day. This fast turnaround, combined with our cost-effective pricing, enables engineers to order multiple prototypes at once for efficient product evaluation.

Rapid Injection Molding Injection Molding Prototyping Services

Injection molding is an excellent choice for rapid prototyping when you need highly durable, consistent parts for extensive testing. This method is ideal for high-fidelity product evaluations and for producing temporary bridge tooling during product launches.

While traditional rapid injection molding typically requires 2-3 weeks for initial parts, TonZa’s expedited services can deliver high-quality molded parts in as little as five days.

Choosing injection molding over 3D printing or CNC machining is advantageous when your project demands strict material properties or specific mechanical characteristics that other methods cannot fully achieve.

Rapid Sheet Metal Sheet Metal Prototyping Services

Sheet metal fabrication is perfect for producing flat parts that need to be tested in their final metal form quickly. This method enables prototypes to be made within a week or less, offering a fast and efficient solution.

It is also cost-effective, allowing the creation of multiple prototype designs simultaneously. While Aluminum 5052 is a common choice, we also offer a variety of other alloys, including steels, copper, and stainless steel.

Choosing TonZa for your sheet metal prototyping ensures you benefit from our extensive experience and streamlined processes. We provide a wide range of materials and guarantee high-quality rapid metal prototyping services that meet your project requirements accurately and promptly.

Rapid 3D Printing 3D Printing Prototyping Services

3D printing is a leading rapid prototyping method, known for its speed and cost-efficiency. This technology enables the fast and affordable production of prototypes, often ready for dispatch within a day at minimal cost. The primary 3D printing techniques used for rapid prototyping include Selective Laser Sintering (SLS), Stereolithography (SLA), and Fused Deposition Modeling (FDM).

Choosing TonZa for 3D printing means leveraging our expertise and advanced capabilities to produce high-quality, customized parts tailored to your project needs. With TonZa, you receive fast, precise, and reliable prototyping solutions that accelerate your product development process.

Rapid Vacuum Casting Vacuum Casting Prototyping Services

We specialize in offering vacuum casting services for rapid prototyping, enabling you to quickly produce high-quality, detailed prototypes that closely resemble final production parts. This process is ideal for creating complex geometries, functional prototypes, and small-batch components using a wide range of rubber-like and plastic resins.

Vacuum casting is an excellent choice when you need to validate designs, test functionality, or refine product concepts before full-scale production.

With our precision and fast turnaround times, we can help you accelerate your prototyping process and bring your ideas to life, ensuring that every detail meets your exact specifications.

Difference

Each stage plays a critical role in product development, ensuring smooth transitions from concept to full-scale market release.

Item	Rapid Prototyping	Low Volume Production	Massive Production
Purpose	Design validation & testing	Short-term production before mass manufacturing	meet market demand
Key Benefit	Fast iterations, low initial cost	Fills the gap before full-scale production	High efficiency, low cost per unit for large production runs
Demand for equipment	Smaller Tool Stock, More complex machines	Bigger Tool Stock, Complex machines	Bigger Tool Stock, Simple machines
Demand for jigs	Predominantly standard fixtures.	A few custom-made fixtures.	Custom Made Fixture
Reachable Tolerance	Highly precise with significant variance.	Highly precise with significant variance.	Accurate with slight variance.
Price	Very expensive per Unit	expensive per Unit	Low per unit
Lead Time	1-4 business days	5-12 business days	2-4 weeks
Capability	1-50 pcs	51-10,000 pcs	Above 10,001 pcs

Application Industries

Optimize your designs for manufacturability with our expert guidelines and feedback, ensuring the best results in CNC machining.

FAQ

To provide clarity on our services, here are answers to frequently asked questions about prototyping and manufacturing.

What is rapid prototyping?

Rapid prototyping is a manufacturing process used to quickly create physical models of a product design for testing, validation, and refinement before full-scale production.

What are the main methods of rapid prototyping?

The most common rapid prototyping methods include 3D printing (SLA, SLS, FDM), CNC machining, sheet metal fabrication, vacuum casting, and rapid injection molding.

How fast can I get a prototype made?

The turnaround time depends on the complexity, material, and process used. 3D printing and CNC machining can produce prototypes in as little as one day, while rapid injection molding typically takes 1-3 weeks.

What materials can be used for rapid prototyping?

Materials vary by method but include plastics (ABS, PLA, Nylon, ULTEM), metals (aluminum, steel, titanium), and composites.

What are the benefits of rapid prototyping?

Faster product development
Lower costs for testing and iteration
Quick design validation
Early market testing before mass production

How accurate are rapid prototypes?

Accuracy depends on the method used. CNC machining and SLA 3D printing provide high precision (±0.05 mm or better), while SLS and FDM may have slightly lower tolerances.

When should I use rapid prototyping instead of traditional manufacturing?

Use rapid prototyping when you need fast, low-cost prototypes for design validation, functional testing, or market feedback before investing in full-scale production.

Can rapid prototypes be used for end-use production?

Yes, in some cases. Rapid injection molding, CNC machining, and high-performance 3D printing (SLS, SLA, and FDM with industrial materials) can produce small-batch production parts suitable for real-world use.

How does rapid prototyping help reduce costs?

By identifying design flaws early, rapid prototyping prevents expensive mistakes, reduces rework, and minimizes tooling costs before mass production begins.

What industries benefit from rapid prototyping?

Industries such as defense, aerospace, medical, communication, consumer electronics, and industrial manufacturing use rapid prototyping to accelerate innovation and reduce time to market.

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