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TonZa Making | Anodizing Services

What is Anodizing in Surface Treatment?

TonZa Making | Anodizing Services

Anodizing in surface treatment is an electrochemical process used mainly for aluminum and its alloys to create a durable, protective oxide layer on the surface of the metal.

Instead of coating the surface with paint or plating, anodizing actually converts the outer layer of the metal into aluminum oxide. This oxide layer is hard, corrosion-resistant, and wear-resistant, while also providing an excellent base for coloring and additional finishes.

Key Points about Anodizing in Surface Treatment:

  • Protection: Increases resistance to corrosion, wear, and weathering.
  • Aesthetics: Allows for vibrant coloring and decorative finishes.
  • Durability: Harder than natural aluminum oxide, extending part life.
  • Applications: Commonly used in aerospace, automotive, electronics, architecture, and consumer products (like smartphones and kitchenware).

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TonZa Making | Anodizing Services

Design Considerations for Anodizing Parts

Our CNC equipment offer precision limits that meet sector standards, securing reliable exactness and flawless component integration.

Allow for Dimensional Change

  • Anodizing converts part of the aluminum surface into aluminum oxide, which slightly increases part dimensions.
  • Rule of thumb: ~50% penetrates into the metal, ~50% builds outward.
  • Designers should account for this in tight-tolerance areas (e.g., shafts, bores, sliding fits).
  • Consider Sharp Edges and Corners

  • Anodizing layers are thinner on sharp edges and thicker on flat areas.
  • Rounding edges improves coating uniformity and reduces weak points where corrosion could start.
  • Uniform Thickness Challenges

  • The oxide layer tends to grow more on outer surfaces and less inside deep holes, recesses, or threads.
  • For deep cavities or blind holes, consider whether uniform protection is critical.
  • Masking Requirements

  • Areas that must remain conductive (e.g., grounding points, threads, or sealing surfaces) should be masked before anodizing.
  • Masking adds time and cost, so minimize masked areas when possible.
  • Threaded Features

  • Anodizing can make threads tighter or brittle.
  • Cut threads after anodizing.
  • Use oversize taps before anodizing to compensate.
  • Mask threaded areas.
  • Color Consistency

  • If using dyed anodizing, note that alloy composition affects final color shade.
  • For assemblies requiring color match, use the same alloy batch.
  • Surface Finish Before Anodizing

  • The final appearance strongly depends on pre-treatment (machining, brushing, bead blasting, polishing).
  • Example: a polished surface before anodizing will yield a glossy finish; a sandblasted one will yield matte.
  • Part Size and Rack Contact Points

  • Parts are held by racks during anodizing, leaving contact marks where anodizing doesn’t form.
  • Plan locations of these contact points in non-critical or hidden areas.
  • Sealing Requirement

  • After anodizing, pores are usually sealed to improve corrosion resistance and color fastness.
  • Ensure sealing is specified if parts will face harsh environments.
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    FAQ about Anodizing

    Find clear answers to the most common questions about our Anodizing solutions.

    Frequently Asked Questions

    All-in-One questions for Customer

    TonZa Making | Anodizing Services

    Anodizing provides excellent corrosion resistance, surface hardness, electrical insulation, and enhanced wear resistance. It also allows aluminum parts to be dyed in a variety of colors, improving both function and aesthetics without adding an external coating that could chip or peel.

    Anodizing is limited mainly to aluminum and requires tight process control. The oxide layer is relatively thin compared to coatings like powder coating, and color consistency may vary between alloy batches. Additionally, anodized layers can be brittle under heavy impact.

    Anodizing forms a dense aluminum oxide barrier that seals the surface against moisture, salts, and chemicals. When sealed properly, anodized aluminum resists weathering and marine environments, significantly extending the life of the part.

    Yes. The porous anodized surface allows for dye absorption, enabling a wide range of colors such as black, red, blue, or gold. After coloring, the anodized layer is sealed to lock in the dye and improve fade resistance.

    Anodizing is widely used in aerospace, automotive, electronics, architecture, and consumer products. From aircraft parts and car components to smartphones and kitchenware, anodized aluminum provides a durable, corrosion-resistant, and visually appealing finish.

    Anodizing slightly changes part dimensions because the oxide layer grows both into the surface and outward. Roughly 50% penetrates into the aluminum, and 50% builds outward. Engineers must account for this in tight-tolerance designs.

    • Type I: Chromic acid anodizing, thin and corrosion-resistant.

    • Type II: Sulfuric acid anodizing, thicker, dye-absorbing, and common in decorative finishes.

    • Type III: Hardcoat anodizing, very thick and wear-resistant, used in aerospace and industrial applications.

    The right anodizing process depends on application requirements, part material, and desired finish. Decorative products often use Type II anodizing with coloring, while aerospace or heavy-duty components may require Type III hard anodizing for maximum durability. Consulting a surface treatment expert ensures the best choice.

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