ensure cost-effective fabrication tailored to your needs.

Online Sheet Metal Fabrication Service

We provide expert sheet metal fabrication services, specializing in cutting, bending, welding, and assembly for high-quality metal components.

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Custom Parts

TonZa offers fast and cost-effective sheet metal fabrication services, including a free DFM report and expert engineering advice. We specialize in sheet metal cutting, bending, welding, and assembly for a wide range of projects.

Laser Cutting

It is a machining process performed on a lathe to create narrow cuts or recesses on a cylindrical workpiece.

Plasma Cutting

This operation is commonly performed to create external or internal threads with precise dimensions and pitch.

Bending

also known as cut-off, is a machining process used on a lathe to separate a finished part .

Stamping

It is typically performed using a single-point cutting tool that removes material from the inner surface of a hole.

Punching

It is a machining process used on a lathe to create a textured pattern or raised ridges on the surface of a workpiece.

Welding

It is a machining process used on a lathe to create a conical shape (taper) on a metal or plastic workpiece.

Why Choose ours Sheet Meatal Fabrication Services?

A Skilled Team with Proven Expertise.

delivering exceptional results through experience, dedication, and strategic thinking.

Personalized Collaboration & Proactive DFM.

working closely with clients to understand their unique needs and goals

State-of-the-Art In-House Equipment.

featuring the latest technology and advanced machinery to ensure precision, efficiency.

Advanced High-Complexity Machining.

leveraging cutting-edge technology to manufacture intricate components

Industry-Leading Competitive Pricing.

delivering exceptional value without compromising on quality or precision.

Unmatched Turnaround Times.

ensuring fast, efficient, and reliable production without compromising quality.

Capabilities of Sheet Meatal Fabrication Services

Our sheet metal fabrication service meets industry-standard precision tolerances, ensuring consistent accuracy and a flawless component fit.

Maximum Dimensions

Maximum Diameter: 500mm or 19.7-inch
Maximum Length: 1800mm or 70.9-inch

Minimum Wall Thickness

Metal: 0.5mm or 0.02 in
Plastic: 1.0mm or 0.04 in

Tolerances

Metal: +/- 0.005mm (+/-0.0002 in)
Plastic: +/-0.025mm(+/-0.001 in)

Lead Time

4 bussiness days for most projects.
simple parts can be as fast as 1 day.

Design Guidelines

Optimize your designs for manufacturability with our expert guidelines and feedback, ensuring the best results in Sheet Meatal Fabrication.

Bend Design

1. Minimum bend radius: Should be ≥ 1× the sheet thickness to avoid cracking

2. Avoid sharp bends: Use internal radii to reduce material stress..

3. Bend relief: Provide relief cuts to prevent tearing in tight bends.

Hole Placement and Size

1. Minimum hole diameter: ≥ sheet thickness to prevent distortion..

2. Hole edge distance: Maintain a gap of ≥ 2× sheet thickness from edges or bends..

3. Standard hole sizes: Use standard drill bit sizes to minimize custom tooling costs.

Cutout and Slot Design

1. Minimum slot width: ≥ sheet thickness to avoid bending issues..

2. Corner radii for cutouts: Use R ≥ 0.5 mm to reduce stress concentration..

3. Tab and notch clearance: Maintain a minimum gap of ≥ 1 mm for clean cutting.

Tolerances

1. General cutting tolerance: ±0.2 mm.

2. Bending tolerance: ±0.5 mm (depends on material and thickness).

3. Hole placement tolerance: ±0.1 mm for laser cutting.

Flange and Hemming Guidelines

1. Minimum flange width: 4× sheet thickness for rigidity..

2. Hemming: Used to reinforce edges, reduce sharpness, and improve strength..

3. Hemming gap: Maintain a 0.5 mm clearance for tightly closed hems..

Welding and Joining Considerations

1. Minimize welds: Welding increases cost and may cause heat distortion.

2. Spot welding vs. full welding: Spot welding is faster and preferred for thin sheets.

2. Leave access for welding tools: Ensure joints are easily reachable..

Surface Finishing

1. Powder coating: Durable, protective layer.

2. Anodizing: Corrosion resistance for aluminum..

3. Plating & painting: Additional aesthetic and protective options..

Nesting and Material Utilization

1. Optimize part layout for minimal material waste.

2. Use standard sheet sizes to reduce cutting complexity and cost.

3. Reduce small, intricate features that may be difficult to fabricate..

Materials for Sheet Metal Fabrication

Select from a variety of sheet metal materials, including aluminum, stainless steel, and brass. Each material is carefully chosen for its unique properties, enabling us to recommend the ideal option for your project’s specific needs and applications.

Surface Finishes

We are offering over 20 options of surface finishes to fulfill both your functional and aesthetic requirements.

Brushing

is a surface treatment that grinds the workpiece, creating decorative lines for an attractive finish.

Sand Blast

uses high-speed sand flow to clean and roughen a product's surface.

Polishing

uses abrasives or buffing wheels to smooth surfaces, remove imperfections, and create a reflective finish.

Tumbling

is a surface treatment that rotates materials with abrasive media in a drum or container.

Anodizing

enhances by forming a protective layer that improves corrosion resistance, hardness, and appearance.

Painting

This process improves the tactile feel but may be prone to scratches.

Black Oxide

an oxide film used to improve corrosion resistance, enhance appearance, and reduce light reflection.

Electroplating

is used for functional, decorative, and corrosion-resistant purposes in various industries.

Powder Coating

applies electrostatically, then cures it with heat or UV light for a durable, attractive finish.

Alodine

is a protective conversion coating for aluminum that prevents corrosion and acts as a primer for painting.

Passivation

enhances corrosion resistance by immersing it in an acid to remove contaminants and form a protective layer.

Electroless Plating

is a chemical process that deposits metal onto a substrate without electrical current.

Applications

Sheet metal fabrication produces a variety of parts and components, each tailored to meet specific functional and aesthetic requirements.

FAQ

We provide SPI surface finishes for injection-molded parts. Our experts are ready to help you select the ideal finish for your project.

What types of sheet metal fabrication services do you offer?

We provide laser cutting, CNC punching, bending, welding, stamping, and finishing services for various industries.

What materials do you work with?

We work with stainless steel, aluminum, carbon steel, galvanized steel, brass, and other custom materials based on your project requirements.

Can you handle custom designs and prototypes?

Yes, we specialize in custom sheet metal fabrication and rapid prototyping to meet your specific needs.

What are your typical lead times for production?

Standard lead times range from 7 to 25 days, depending on project complexity and order quantity.

Do you provide surface finishing options?

Yes, we offer powder coating, anodizing, electroplating, painting, brushing, and other surface treatments.

What file formats do you accept for design files?

We accept DXF, DWG, STEP, IGES, and PDF files. If you need assistance, our engineers can help with design modifications.

Do you offer low-volume or mass production?

Yes, we support both low-volume custom projects and high-volume production runs.

How do you ensure quality control?

We follow strict quality control measures, including material inspection, dimensional checks, and final product testing before shipment.

What are your payment terms and shipping options?

We accept T/T, PayPal, and L/C payments. Shipping is available via air, sea, or express courier (DHL, FedEx, UPS).

Can you provide OEM and ODM services?

Yes, we offer full OEM and ODM services, including private labeling and custom branding.

Would you like me to refine or add any more details based on your specific services?

Blog

Welcome to our blog, where we share insights into various manufacturing processes.

TonZa Making | Modern injection mold manufacturing technology and its development trend

Injection Molding

ensure cost-effective fabrication tailored to your needs.

Online Sheet Metal Fabrication Service

Start Your Project

Custom Parts

Laser Cutting

Plasma Cutting

Bending

Stamping

Punching

Welding

Why Choose ours Sheet Meatal Fabrication Services?

Capabilities of Sheet Meatal Fabrication Services

Design Guidelines

Bend Design

Hole Placement and Size

Cutout and Slot Design

Tolerances

Flange and Hemming Guidelines

Welding and Joining Considerations

Surface Finishing

Nesting and Material Utilization

Materials for Sheet Metal Fabrication

Aluminum

Stainless Steel

Cold Rolled Sheets

Hot Rolled Sheets

Hot-dip galvanization Sheet

Copper

Surface Finishes

Brushing

Sand Blast

Polishing

Tumbling

Anodizing

Painting

Black Oxide

Electroplating

Powder Coating

Alodine

Passivation

Electroless Plating

Applications

Automotive

Aerospace

Electronic

Industrial Machinery

Medical

Military and Defense

FAQ

Blog

Modern injection mold manufacturing technology and its development trend

How to analyze and optimize the mold flow of injection molded parts?

Application and development trend of rapid tooling manufacturing