Custom Laser Cutting Services — Fast, Accurate, Online

Online Laser Cutting service

Get a free laser cutting quote with design-for-manufacturability (DFM) feedback within 24 hours. Rapid turnaround with lead times as short as 3–5 days.

TonZa Making | Laser Cutting

STEP | STP | PRT | SLD | SAT | X_T | DWG | JPG | PNG | PDF

Max. file size: ≤10MB

What is Laser Cutting ?

TonZa Making | Laser Cutting

Laser cutting is a precise and efficient fabrication process that uses a focused laser beam to cut or engrave materials. The laser beam, typically generated by CO₂, fiber, or Nd:YAG lasers, is directed through a lens to a fine point where it heats and melts, burns, or vaporizes the material.

TonZa Making | Laser Cutting
TonZa Making | Laser Cutting
TonZa Making | Laser Cutting
TonZa Making | Laser Cutting
TonZa Making | Laser Cutting
TonZa Making | Laser Cutting
TonZa Making | Laser Cutting

Why Choose Ours Laser Cutting Service?

Capabilities of Laser Cutting Services

We provide top-quality plastic injection molding services, delivering high-precision, finely finished parts at competitive prices.

Design Guidelines

Optimize your designs for manufacturability with our expert guidelines and feedback, ensuring the best results in injection molding service

Material Thickness

1. Standard sheet metal thickness ranges from 0.5 mm to 6 mm.

2. Choose the appropriate thickness based on part strength, weight, and application.

Bend Radius

1. Maintain a minimum inside bend radius equal to the material thickness to prevent cracking.

2. Use consistent bend radii across the design to simplify manufacturing.

Hole Size and Spacing

1. Minimum hole diameter should be at least equal to the material thickness.

2. Leave a minimum distance of 2× material thickness between holes and edges to avoid distortion.

Bend Relief

1. Add relief cuts at bend lines to prevent tearing or deformation.

2. Relief width should be equal to the material thickness; relief depth should extend slightly beyond the bend radius.

Bend Orientation and Grain Direction

1. Avoid bending along the grain direction to reduce the risk of cracking.

2. Design with consistent bend orientations to minimize setup time.

Tabs, Slots, and Notches

1. Use tab-and-slot features for easier assembly and alignment.

2. Maintain tab width no smaller than twice the material thickness and keep a minimum gap of 0.2 mm between mating features.

Countersinks and Embossing

1. Design countersinks with appropriate depth-to-diameter ratios to avoid material rupture.

2. Emboss features should not reduce the surrounding material thickness below the minimum limit.

Hardware and Fasteners

1. Ensure proper clearance and support for PEM inserts or self-clinching hardware.

2. Use standardized hole sizes and avoid placing hardware too close to bends or edges.

Materials for Laser Cutting

Overmolding technology represents a breakthrough in multi-material integrated manufacturing, offering a wide range of material pairing possibilities to meet diverse industrial needs. 

TonZa Making | Laser Cutting

Metals

Metals like aluminum, stainless steel, and brass offer exceptional durability, strength, and corrosion resistance, making them well-suited for both structural uses and intricate aesthetic components.
TonZa Making | Laser Cutting

Plastics

Plastics such as acrylic and polycarbonate are valued for their light weight, impact resistance, and optical clarity, making them highly versatile for applications ranging from industrial parts to attractive decorative pieces.
TonZa Making | Laser Cutting

Woods

Woods like pine, oak, and maple are prized for their distinct grain patterns, ease of machining, and strength, offering unique aesthetics suitable for both structural projects and detailed decorative designs.

Applications of Laser Cutting

Laser cutting is widely used across various industries due to its precision, speed, and ability to cut complex shapes with minimal material waste.

1. Manufacturing and Industrial Fabrication
  • Sheet metal cutting for parts in automotive, aerospace, and heavy equipment.

  • Precision cutting for small components like gears, brackets, and enclosures.

  • Rapid prototyping using various metals and plastics.

2. Automotive Industry
  • Cutting body panels, dashboards, and intricate interior components.

  • Used for customization and prototyping new models.

3. Aerospace Industry
  • High-precision cutting of lightweight alloys and heat-resistant materials.

  • Component manufacturing like engine parts and brackets.

4. Electronics
  • Cutting thin metals for circuit boards.

  • Micro-cutting for small components used in mobile devices and sensors.

5. Medical Devices
  • Manufacturing surgical instruments, stents, and implants with high precision.

  • Used for cutting biocompatible materials like titanium and stainless steel.

6. Architecture and Interior Design
  • Decorative metal panels, screens, and light fixtures.

  • Custom engraving and etching on wood, glass, or acrylic.

7. Jewelry and Fashion
  • Precision cutting of metals and stones for jewelry designs.

  • Fabric cutting in garment manufacturing.

8. Signage and Advertising
  • Creating custom signs, logos, and promotional materials in acrylic, wood, or metal.

9. Art and Crafts
  • Personalized gifts, models, and art pieces.

  • Intricate designs on wood, leather, or paper.

10. Packaging
  • Precision cutting and perforating of custom boxes or labels.

  • Creating die-cut patterns in packaging prototypes.

FAQ

We provide high-precision plastic overmolding services that ensure seamless bonding, enhanced durability, and a perfect fit for complex multi-material parts.

We can laser cut a wide range of materials including stainless steel, aluminum, mild steel, acrylic, wood, plastic, and more. If you're unsure, just ask—our experts will guide you.

Our machines offer high precision, with cutting tolerances typically within ±0.1 mm, making it ideal for intricate parts and tight-fitting components.

We can cut up to:

  • 25 mm for mild steel

  • 15 mm for stainless steel

  • 12 mm for aluminum
    Other materials vary, so please contact us for specifics.

Yes! Tonzamaking supports rapid prototyping and full-scale production, with flexible order volumes and fast turnaround times.

Lead times depend on order size and material, but typical turnaround is 1–5 business days for most orders. Rush services are also available.

Absolutely. Just send us your CAD file (DXF, DWG, or STEP) and our team will ensure your design is accurately cut to your specifications.

Laser cutting offers higher precision, cleaner edges, and faster cutting speeds, especially for thin to medium-thickness materials. We can help you decide what’s best for your project.

Our laser cutting process leaves clean, burr-free edges. For projects needing a polished or brushed finish, we also offer post-processing options.

We accept DXF, DWG, AI, EPS, and PDF files. If you don’t have a design, our engineers can help create one for you.

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